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Welded valve to keep fuel from evaporating into the air
California, the U.S. will enforce the environmental regulation of a fuel tank system for a new car, Low Emission Vehicle Regulations (LEV II¾), in stages from 2004. As fuel for automobiles (gasoline, ethanol) easily evaporates and causes air pollution, it is an urgent task to find a measure to prevent fuel from permeating the valves around the fuel tank. The new regulation will require a cut in emitted fuel from 2g/test to 0.5g/test for a parked car.
 
Two materials shut off fuel passage. The ability is ten times up.
TG developed a welded cover for resin fuel tank valves to clear the regulation. A traditional valve was made of monolayer polyethylene to weld it to a resin tank. As this product cannot clear the regulation as a small amount of fuel passes through it, TG started to develop a two-layer valve. The new welded valve is made of polyethylene (PE) and polyamide (PA) using a bonding molding method, and shows the better ability of preventing fuel evaporation. Fuel emission through the new product is 90% less than the old one, which successfully complies with LEV II¾. The new product attracted a lot of attention from various sectors as the first measure of this kind in the world, and has been introduced to mass-produced cars since the summer of 2002.
 
We have also been making efforts to find right measures for related parts including fuel tubes and gaskets to address the environmental issues of the whole car system. We will put more emphasis on developing new measures to comply with environmental regulations.



 
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